New Orange Plastic Machinery

Die Face Cutter Plant This Die Face Cutter Plant is used to process PET and polyethylene plastic waste to recover the scraps and by products at the end of plastic fabrication.

We are offering Hydraulic Screen Changer for Plastic Dana Making Machine.We are offering Hydraulic Screen Changer for Plastic Granules Machine.

we engaged in Manufacturing the finest quality range of Manual Plunger Type Screen Changer, Cassette Type Screen Changer, Lever Type Screen Changer, and Platen Type Screen Changer. In compliance with the set quality standards, we have been able to manufacture the best quality range of machinery products with high precision using the qualitative grade components and advanced technology.

Additional Information:

• Production Capacity: Depends
• Delivery Time: dep[end on model
• Packaging Details: Depend

A Die Face Cutter for LDPE (Low-Density Polyethylene) is a specialized machine in plastic recycling/extrusion that transforms molten plastic strands into uniform, consistent pellets (or "dana") using high-speed rotating blades, often within a water ring for cooling, creating high-quality granules for new products, essential for processing soft plastics like films and bags into usable forms. Key Components & Function

1. Extruder: Plastic waste (flakes, films) is fed into the extruder, melted, and conveyed.
2. Die Face: The molten plastic exits through a die plate with multiple holes, forming strands.
3. Cutting Head: A rotating drum with sharp blades, often made of High-Speed Steel, spins at high RPM to slice these strands into small, uniform pellets.
4. Water Ring Cooling System: A water circulation system surrounds the die, instantly cooling the molten strands as they are cut, ensuring round, glossy granules.
5. Dewatering & Drying: A cyclone and blower separate the water from the pellets, drying them for storage. 

How it Works for LDPE

• Material Handling: Soft LDPE films, bags, or scrap are melted and filtered.
• Pelletizing: The die face cutter unit takes these molten strands and rapidly cuts them into uniform, consistent granules (pellets).
• Output: Produces high-quality, consistent-sized pellets suitable for injection molding or further extrusion. 

A Die Face Cutter for plastics is a key part of an extrusion system that cuts molten plastic strands into uniform, consistent pellets (or 'dana') for recycling or new product manufacturing, featuring rotating blades that slice extruded material exiting a die plate, followed by cooling and collection, ensuring high-quality, precisely sized granules from various plastics like PE, PP, and ABS. How It Works

1. Extrusion: Molten plastic exits an extruder through a die plate with small holes, forming thin strands.
2. Cutting: A rotating drum with sharp blades rapidly cuts these strands into uniform pellets at the die face.
3. Cooling: The freshly cut pellets are sent through a water or air-cooling system to solidify them and prevent sticking.
4. Collection: The dried, uniform pellets are then collected for storage or further processing. 

Key Components

• Die Plate: Contains holes for molten plastic to extrude through.
• Rotating Blades: Precisely cut the plastic strands.
• Pelletizing Chamber: Where cutting and initial cooling occur.
• Cooling System: Water-ring or water bath for rapid cooling.
• Dewatering/Drying Unit: Removes moisture from pellets. 

Features & Benefits

• Uniformity: Produces consistent, high-quality pellets for better downstream processing.
• Automation: Reduces labor and manual handling with automated controls.
• Versatility: Handles various plastics (PE, PP, PS, ABS, etc.) and film waste.
• Efficiency: Improves productivity and reduces material waste in recycling. 

We are offering Hydraulic Screen Changer for Plastic Recycling Machine.

What is hydraulic screen changer?
Long considered the workhorse of polymer melt filtration, Hydraulic Slide Plate Screen Changers (HSC) are an efficient, economic filtration solution for film, sheet, pelletizing and a host of other applications able to tolerate a momentary process disruption.

Additional Information:

• Production Capacity: depend on customer
• Delivery Time: 4-5 weeks
• Packaging Details: as per requirement

A Die Face Cutter Machine is a critical component in plastic extrusion and recycling, located at the end of an extruder, that uses high-speed rotating blades to cut molten plastic strands emerging from a die plate into uniform, consistent pellets (dana) for reuse in manufacturing, featuring automated controls, cooling systems, and precision engineering for efficiency, waste reduction, and high-quality, consistent granule production

we engaged in Manufacturing the finest quality range of Manual Plunger Type Screen Changer, Cassette Type Screen Changer, Lever Type Screen Changer, and Platen Type Screen Changer. In compliance with the set quality standards, we have been able to manufacture the best quality range of machinery products with high precision using the qualitative grade components and advanced technology.

We offer Plastic Recycling Plant to our clients.

Price Ranges:

• Rs. 8 lac - Rs. 15 lac

Additional Information:

• Production Capacity: 80-200 kg/hr
• Delivery Time: 5-6 weeks